Industrial Wire Mesh Cable Tray Welding Machine

20000.00 - 100000.00 USD ($)/Set

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Product Details:

Current Range 1000-5000A
Phase Three Phase
Power Source Electric
Automation Grade Automatic
Output Voltage Adjustable, up to 20V
Equipment Type Cable Tray Welding Equipment
Power Consumption 15-20 kW/h
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Industrial Wire Mesh Cable Tray Welding Machine Price And Quantity

Price Range 20000.00 - 100000.00 USD ($)/Set
Minimum Order Quantity 1 , , Set

Industrial Wire Mesh Cable Tray Welding Machine Product Specifications

Output Voltage Adjustable, up to 20V
Voltage 380V / 415V
Equipment Type Cable Tray Welding Equipment
Power Consumption 15-20 kW/h
Condition New
Type Industrial Wire Mesh Cable Tray Welding Machine
Motor Type Electric
Dimensions 4000 mm x 1800 mm x 2100 mm
Diameter Wire Diameter: 3mm - 8mm
Phase Three Phase
Welding Resistance Spot Welding
Current Range 1000-5000A
Frequency 50/60 Hz
Rated Capacity Up to 200 Trays/Hour
Power 15 kW
Input Voltage 380-415V AC
Power Source Electric
Material Stainless Steel / Mild Steel
Application Cable Tray Welding, Wire Mesh Fabrication
Rated Current 32A
Automation Grade Automatic

Industrial Wire Mesh Cable Tray Welding Machine Trade Information

Supply Ability 3000 , , Set Per Month
Delivery Time 60 Days

Product Description

Machine Introduction

Wire Mesh Cable Tray Welding Machine is used to make wire mesh cable trays. Fully automatically controlled by PLC control system, the machine is composed of wire spool, cross wire straightening and cutting device, welding device, wire mesh cutting device, outer table, etc.

Technical Parameter

Wire mesh opening width:150-1000mm
Wire mesh length: 3000mm(Max)
Wire diameter:4-6mm
Total 18 welding points (cross wire direction), including 16 points welding and 2 points welding(at two ends)

(Recently we are the only one factory in China can make this T type welding, this saves labor cost and time, compared with traditional offline side welding separately.)

Cross wire distance(in middle): 50-100mm, adjustable
Cross wire distance (two sides ): 25-50mm, adjustable
Line wire distance: 50-130mm, adjustable
Machine size: about 15000mm(L)x1500mm(W)x1600mm(H)

Advanced Control and Automation

The machine integrates a user-friendly PLC with HMI touchscreen, streamlining operations and adjustments. Its fully automatic line handles intricate processes with minimal human intervention, enhancing throughput and consistency. Operators benefit from a real-time diagnostics interface, precise setting adjustments, and streamlined workflow management, all from the intuitive HMI display panel.

Exceptional Productivity and Performance

Designed for efficiency, this welding machine handles up to 200 trays per hour, with adjustable mesh sizing and a rapid output of 810 meters per minute. The combination of 12 electrodes and a water-cooled system maintains stable performance during prolonged production, enabling continuous high-capacity wire mesh fabrication while minimizing energy consumption and wear.

Safety, Reliability, and Quality

Safety is paramount, with features like the emergency stop button, interlocked doors, and overload protection. Microcomputer-controlled welding ensures consistent, high-quality joints and extended electrode lifespan. Durable construction, automatic lubrication, and industrial powder-coated finish guarantee long-term reliability in demanding environments, while the machine is easy to maintain and service.

FAQs of Industrial Wire Mesh Cable Tray Welding Machine:

Q: How does the PLC with HMI touchscreen improve the welding machines operation?

A: The PLC with HMI touchscreen provides an intuitive interface for adjusting parameters, monitoring performance, and troubleshooting issues. It enables operators to easily control all stages of the cable tray welding process, reducing setup times and streamlining production.

Q: What mesh sizes and tray dimensions can this machine accommodate?

A: This machine is capable of fabricating cable trays with mesh sizes ranging from 25mm x 25mm up to 100mm x 100mm, tray widths up to 600 mm, and finished tray heights between 50 and 150 mm. Wire diameters supported are from 3mm to 8mm.

Q: When is water cooling required for the welding process?

A: Water cooling is essential during continuous, high-output welding operations to dissipate heat generated at the electrodes and transformers, ensuring stable machine performance, longevity, and consistent weld quality.

Q: Where is this cable tray welding machine commonly used?

A: This equipment is typically utilized in industrial manufacturing settings such as electrical infrastructure fabrication plants, cable tray production lines, and wire mesh product manufacturing facilities.

Q: What is the process for welding wire mesh trays on this machine?

A: The machine uses resistance spot welding controlled by a microcomputer. Wires are automatically fed and positioned on the tray, electrodes apply pressure and electric current, and the weld is formed instantly at multiple points according to the set mesh pattern.

Q: How can users benefit from the machines safety features?

A: Safety features like the emergency stop, interlock doors, and overload protection minimize risks during operation, protect operators from accidental harm, and prevent damage to the equipment in case of unexpected events.

Q: What types of wire materials are compatible with this welding machine?

A: The machine is designed to process both stainless steel and mild steel wires within the specified diameter range, making it adaptable for a wide variety of cable tray and wire mesh fabrication requirements.

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