Product Description
We provide Welded Pipe Roll Forming Machine which is the basic equipment for the welded tube production line with feed the steel strip, with roller function, roller forming principle, tube billets are formed, then the tube will be heated to welding temperature due to the high frequency equipment. It is consist of leveling machine, high frequency equipment butt welder, uncoiler, loop, straightening machine,. Welded Pipe Roll Forming Machine is widely used in aerospace, nuclear power, aviation, oil refining, seawater desalination, power stations, and other high-end pipe making field.
Advanced Automation and PrecisionFeaturing a computerized PLC control system, this welded pipe roll forming machine automates and streamlines the entire pipe manufacturing process. Operators can benefit from consistent quality, user-friendly interface, and high rolling speeds. The automatic flying saw cutting ensures clean, accurate cuts, while the water cooling system maintains machinery integrity during continuous operation.
Versatility in Pipe ProductionCapable of forming round, square, and rectangular pipes in varying dimensions, the machine suits diverse industrial requirements. Its adjustable stands and forming stations accommodate a breadth of steel pipe specifications and surface treatments (polished or coated). This flexibility makes it a valuable asset for suppliers and manufacturers working across multiple industries.
Robust Design and Low MaintenanceBuilt using high-grade mild steel, the roll forming line is designed for durability and heavy-duty production environments. The machines low-maintenance structure minimizes downtime and supports long-term, high-capacity usage. Its efficient gearbox drive and hydraulic power unit further enhance reliability and operational lifespan.
FAQs of Welded Pipe Roll Forming Machine:
Q: How does the automatic welded pipe roll forming machine operate?
A: The machine functions through a PLC (Programmable Logic Controller) system that manages pipe forming, welding, cooling, and cutting. Steel strips are fed and formed through 2030 stands, welded, then automatically cut to length with a flying saw, all at speeds up to 60 m/min.
Q: What are the benefits of using this machine for pipe manufacturing?
A: Key benefits include consistent, high-quality output, reduced manual labor, increased production speeds (1560 m/min), and the ability to handle various pipe shapes and thicknesses efficiently. Its low-maintenance design ensures reliable, long-term operation and minimizes downtime.
Q: When should I consider using this machine in my production line?
A: This roll forming machine is ideal for manufacturers needing high-volume production of round, square, or rectangular steel pipes within 1676 mm diameters and 0.32.5 mm thicknesses, particularly when automation, precise cutting, and consistent quality are essential.
Q: Where can the welded pipe roll forming machine be installed?
A: The machine is suitable for installation in industrial environments, including manufacturing plants and fabrication workshops. It requires a stable power supply (380V/415V, 3 Phase), sufficient space (22000 mm x 1200 mm x 1500 mm), and water access for the cooling system.
Q: What is the process for maintaining this roll forming machine?
A: Routine inspections, coolant checks, and lubrication of moving parts are recommended. Thanks to its robust low-maintenance design, the machine typically requires minimal servicing, focusing mainly on maintaining the water cooling system and periodic gearbox oil changes.
Q: How does the PLC control and cutting system enhance pipe quality?
A: The PLC control ensures precise synchronization of pipe forming and cutting processes, while the automatic flying saw delivers clean and accurate cuts, reducing waste and improving pipe surface finish. Together, they contribute to higher-quality, consistently produced steel pipes.