Product Description
We are presenting you one of our best product whi Scaffolding Roll Forming Machine. The product can produce various purlin size without changing rollers or spacers,and no need changing cutter for different size. It has optional punch hole at any position of Scaffolding web side. It is easy operation, and low maintenance cost. Scaffoding Roll Forming Machine can even helps to ensure workers safety as facilitate carrying materials in the place where workers can frequently out during high place working.
Technical specification .
- Suitable Plate Material: thickness 1.5-2.0mm, Galvanized steel or blank steel 250mpa-620mpa
- Working Speed: 12-15 meters / min
- Forming machine: about 20 stations
- Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
- Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining
- Driven system: drive by 160 type gear box
- Main Power with reducer: 11KW WH Chinese Famous
- Cutting: Hydraulic Cutting Cr12mov
- Material of Cutting Knife: Cr12Mov, Quench HRC58-62
- Hydraulic Station Power: 5.5KW Famous Chinese Brand
Advanced Production EfficiencyEngineered for continuous, streamlined operation, this roll forming machine delivers impressive outputcapable of producing 10-15 meters per minute. The seamless integration of chain drive and PLC controls ensures each scaffolding pipe and frame meets exacting specifications while minimizing waste and downtime. Its high automation level boosts productivity for both large and midsize manufacturing operations.
Robust Build for LongevityBuilt on a heavy-duty 350 H-beam welded main frame, this machine provides unwavering stability even during extended use. The rollers, constructed from high-grade steel and finished with hard chrome plating, are designed to minimize wear and corrosion, guaranteeing a long service life. Combined with an automatic lubrication system, maintenance requirements are minimal, ensuring consistent performance.
Versatile and User-Friendly OperationAccommodating material thicknesses from 1.2 mm to 3.0 mm and feeding widths up to 450 mm, the roll former adapts easily to various scaffolding requirements. Its intelligent PLC system and automatic controls facilitate precise operation, while an ergonomic design streamlines material loading and finished product collection. Support is available from skilled engineers both onsite and remotely, maximizing uptime.
FAQs of Scaffolding Roll Forming Machine:
Q: How does the PLC control system enhance the machines operation?
A: The PLC control system automates machine processes, manages forming sequences, and monitors operations in real-time, reducing manual intervention. This results in higher consistency, improved safety, and swift error detection for uninterrupted scaffolding production.
Q: What is the typical process for operating this scaffolding roll forming machine?
A: Operation begins by loading mild steel into the manual or hydraulic decoiler (up to 5 tons). The material is fed through automatic lubrication and the chain-driven forming stations. Rollers shape the material, and the hydraulic cut-off system precisely sizes the finished pieces. All steps are managed via the PLC system for accuracy.
Q: Where is this machine most commonly used?
A: This roll forming machine is ideal for facilities producing scaffolding pipes and frames, such as construction equipment manufacturing plants, metal fabrication workshops, and specialized scaffolding component suppliers.
Q: What benefits does the hard chrome plating on the rollers provide?
A: Hard chrome plating significantly enhances roller durability by resisting abrasion and corrosion, ensuring consistent forming quality and reducing maintenance needs, which extends the rollers lifespan.
Q: When should maintenance be performed on the machine?
A: Routine maintenance should be performed according to usage frequencytypically, lubrication systems and moving components require frequent checks, and periodic inspection of the chain drive, rollers, and hydraulic systems can prevent downtime.
Q: What are the advantages of hydraulic cut-off over mechanical cutting systems?
A: Hydraulic cut-off offers cleaner, more precise cuts and can handle thicker materials consistently. This reduces edge deformation and minimizes waste, which is crucial for attaining high-quality scaffolding products.
Q: How does the after-sales service support international users?
A: Qualified engineers are available to provide on-site or remote technical assistance, covering installation, troubleshooting, and maintenance, ensuring reliable support for clients worldwide, regardless of location.